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Up 3d printer filament feeder free download.(Filament Extruder): DIY ideas in | filament, 3d printing, 3d printer
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Designs 21 Downloads 2. Hi, I'm Luke, I am 3D printing enthusiast who likes to experiment and create things never seen before and use 3D printing to its fullest potential. Instagram YouTube Reddit Personal luckyx gmail. Issue with this design? Report a problem. Collection associated with this 3D model. Spool winder v3 Free. Other 3D models from the same designer Lukes3D All. Calibration fidget cube Free. Hexagonal paper towel holder Free. Put together 2 sets of trough holders with 4 M3X10mm bolts and 4 M3 nuts as shown in Fig.
Screw to board and align with nozzle hole on extrusion assembly 4. The trough holders are adjustable by loosening and tightening the 2 M3 bolts and sliding the top up or down 5. The assembly should resemble Fig. Control Box The control panel houses all the electronic controls for the entire Recyclebot. It fits everything perfectly, but is heavy with wires once everything is installed.
It is recommended to use hot glue on all the terminals to keep the connections sturdy over the life of the machine. Some filing on the switch holes may be required to fit in the rocker switches, they were designed to fit snugly see Fig. Trough holder. Assembly with fan mounts.
Control box assembly. Control Box 1. LCD Screen iv. Clickable rotary Encoder v. RAMPS 1. Solid State Relay vii. Cooling Fan viii. Place Knob on rotary encoder shaft 5.
Attach Heater controller with provided surface hold white piece 6. Attach x2 Rocker Switches onto the Control panel top see Fig.
Mount the back panel to the board with the mounting brackets and 4 M3X16mm bolts and nuts see Fig. Mount the solid-state relay under the heat controller in the Figure , and both reversing switches to the front plate. Then mount the motor controllers to the bottom plate and mount the RAMPS to the 2 mounting holes sticking out of the bottom plate. Attach the separate control panel assembly to the back plate already mounted on the board. Keep the sides off until the wires are organized see Fig.
Finally, once the wires have been organized, mount the sides on with M3X10mm bolts threading into the heat inserts as set before see Fig. Add Heat inserts to all panels with the round protrusions. Mounting back panel to the board first, place directly in front of cooling fans. Placement of all electronic components. Attaching top panel to front panel. Attaching the rest of the control box minus the sides. Assembly with controller.
Puller The puller is a crucial part of the RepRapable Recyclebot, it determines the diameter of the filament. The faster it is pull- ing, the smaller the diameter will be, the slower it is pulling, the larger. When making filament, users must manually tune this motor speed to get the correct diameter. This should only need to be done once per material, but the diameter might change due to external variances like temperature swings or the hopper misfeeding, so users may want to monitor the diam- eter while manufacturing the filament.
This becomes more important when working with non-uniform feedstocks and com- posites see Fig. The Puller Assembly is broken into the following parts: I. Puller Rollers II. Motor Mount I. Puller Rollers 1. Press in bearings into the base, and the two top bearing holders following Tip 2 as shown in Fig.
Puller assembly with labeled main parts. Bearings in the base. Layout the 5. Make sure roller is tightened down on threaded rod using set screw and that the entire rod and roller spin freely as shown in Fig. Run 4 M5 X 65 mm bolts through the bottom of the base as shown in Fig. Place the top bearing mounts with bearings in them on the M5 X65mm bolts as shown in Fig. Place springs on the M5X65mm bolts over the top bearing mounts, then secure with an M5 nut as shown in Fig.
Layout the top threaded rod 3. It is easier to then screw in the rod from one of the sides through all the nuts and urethane roller as shown in Fig. Roller assembly. Roller assembly with bolts. Top bearings mounted on roller assembly. Placement of springs in roller assembly. Top roller assembly. Placement of large belt pulley on roller assembly. Motor mount.
Motor Mount 1. Belt Ninjaflex or Rubber bands v. Small belt pulley assembly on motor. Motor mount fully assembled. Slide on pulley, tighten down M3X10 Bolt 5. Attach belt and then screw entire assembly into board. Making sure to keep belt tensioned and rollers com- pletely in the center of the aluminum cooling trough as shown in Fig. Diameter sensor The diameter sensor automatically reads the filament diameter at every location as it is extruded.
In the future, an upgrade for the RepRapable Recyclebot would be to have a feedback loop to determine how large the diameter is and then change the puller speed to maintain a uniform diameter. The Diameter Sensor Assembly shown in Fig. Puller on main assembly. Diameter sensor assembly. Diameter Sensor 1. Melt 3 M3 Heat inserts into the Legs and single leg as shown in Fig. Heat inserts in legs. PCB placed on Frame of diameter sensor. Screw the legs to the main frame with M3X10mm screws as shown in Fig.
Place LED and cap onto the top of the frame and screw into the board, aligning the opening to the middle of the puller roller as shown in Fig.
Legs placed on frame of diameter sensor. Placement of diameter sensor on main assembly. Roller guide The roller is essential for keeping tension in the filament for spooling and to guide it straight through the diameter sensor. The filament guide is adjustable to increase or decrease tension. The filament should be run through the diameter sensor and underneath the roller guide.
The Roller Guide Assembly Fig. Roller guide. Roller ii. Wood Mount I. Roller 1. Press Bearing into Roller half 1 as shown in Fig. Press Roller half 2 on other side until assembly is tight as in Fig. Bearing in Roller Half 1. Both halves of Roller on bearing. Place Rod through the bearing as seen in Fig. Roller Wood Mount 1. Both halves of Roller on bearing with rod.
Both halves of Roller on bearing with rod and nuts. The guide is adjustable up and down by loosening and tightening this nut. Roller on mount. Place on full assembly as shown in Fig. Full assembly with roller. Traverse assembly This assembly is winds filament onto an empty spool evenly and prevents the filament from overlapping. If the filament is not spooled tightly, it will not be able to fit an entire kilogram of plastic.
The system works by using a speed-controlled DC motor to turn a threaded rod that has a nut running along it.
The nut is attached to the cart with a guide roller on it. A slider switch is attached to the wood and the cart moves back and forth to throw the switch. The switch will change the direction of the DC motor and therefore change the direction of the cart. The limits of this system are that it uses rubber bands to over- come the force to throw the switch. This could be upgraded in the future to use a more robust system of flipping the switch to change the motor speed.
Currently, the speed needs to be manually tuned to find the correct travel distance for the speed that the system is currently extruding at. Future work could automate this process. The Traverse Assembly shown in Fig. Traverse Assembly. Mount 12 V DC motor onto the other bracket as shown in Fig.
Mount both brackets to the board and align with a speed square. Screw in with 8 wood screws Fig. Slide on smooth rod through bottom holes. Secure with 2 m3x10 bolts Fig. Start assembly of the traversing cart. Screw in rod to make sure smooth rotation, if it is not smooth, push in or pull out the nut and try again. The two nuts are to avoid backlash see Figs.
Place 3. Follow the directions above for creating the roller guide shown above see Fig. Remove rod, slide through bearing and then re-thread the rod onto the car assembly, thread the rod until it reaches the motor. Screw on slider to the switch as shown in Fig. Mounting brackets with wood screws. Slide in smooth rod and secure. Nuts on side of the cart right. Nuts on side of the cart left. Threaded rod inserted into cart. Rod bolt placed through the top hole of cart. Roller guide installed on cart.
Rods installed on motor bracket. Threaded Rod coupled with Motor. M3-sized hole in switch. Switch in housing. Slider mounted on the switch. Add M3X16mm bolts to each side.
These are where the rubber bands will wrap around to provide more force to throw the switch Mount the switch and slider guides to the board Fig. Wrap rubber bands through the cart and back to each of the M3X16mm bolts. Experiment with whichever ones work the best at throwing the switch.
The final assembly is shown in Fig. Mounted switch and slider guides. Final Traverse assembly on main board.
Spooler The spooler is the system that winds the filament onto the spool. Once wired correctly, the speed and direction can be varied to accompany different filament sizes and extrusion speeds. This is to prevent the spooler from pulling the filament through the entire system and making the diameter inconsistent.
The empty spool can be loaded by unscrewing one of the hubs and placing the new spool onto the threaded rod and tightening the hub back on. The Spooler Assembly Fig. Spooler Assembly. Spool Recycled ii. Wood Screws viii. Press a bearing into the bearing tower 2. Install the motor to the winder motor mount with 4 M3 X 10 bolts 3. Melt in 4X m3 heat inserts on each side of the bearing towers where the tower cross beam will go.
Screw back bearing tower to board 6. Press another bearing into the opposite bearing tower as shown in Fig. Screw front bearing tower onto board 9.
Remove threaded rod. Screw in printed tower cross beam with 4 M3 X10 bolts on each side of the 2 upright bearing towers as shown in Fig. Melt M3 heat inserts into the large pulley Fig. Bearing in bearing tower with motor and pulley. Bearing in opposite bearing tower. Inserting printed tower crossbeam. Add the top threaded rod, it is easiest if you slowly rotate each of the components on.
Do not forget to add the belt now, because cannot be added if the rod is all the way on. Secure the large pulley with M3X10mm bolts as shown in Fig.
Press a nut into both of the spooler hubs Fig. Add the spooler hub to the threaded rod shown in place and bare in Fig. Large pulley assembly on spooler. Nut in spooler hub. Spooler Assembly ready for hubs. Add hub and tighten. Finally add an empty spool and secure it with the final spooler hub Fig. Added spool to spooler.
Spooler mounted on main assembly. Completed mechanical build. Electric wiring The wiring is setup in two separate systems. Separate wires are run from the power supply to each of the motor controllers. The V system has wires connected to the V ports on the power supply. The V runs directly to the heater con- troller and relay for the heater.
The frame is grounded to the power supply ground. The ground is connected to one of the bolts holding on the floor flange of the barrel. The entire system is switched from the wall outlet with an emergency stop switch to cut power in case of malfunction. The electrical wiring involves the following steps: Fig.
RAMPS board layout. Wire the heater controller following Fig. A guide to 3D printing filament types, starting with the four most common ones. Figure out which one would work best for your 3D printing project!
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